ZAA 2300 – Automatic Film Applicator

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Zehntner ZAA 2300 Automatisches Filmziehgerät

Category: Film Applicators / Automatic Film Drawdown Applicators
Manufacturer: Proceq / Zehntner
Article No.: 43010200

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Usage:

The ZAA 2300 is an automatic laboratory instrument for defined, operator-independent and reproducible
application of coatings, adhesives, and similar products. It is compatible with virtually all types of film
applicators and is ideal for laboratories, quality control, and research & development.

ZAA 2300 – Automatic Film Applicator

Manual film drawdowns can lead to irregularities due to varying pressure or inconsistent drawdown speeds.
The ZAA 2300, on the other hand, ensures precise and repeatable application—providing a reliable basis for valid comparative measurements and quality testing.

  • Reproducible application – independent of the operator
  • Reversible double-sided glass plate (glass / rubber-coated fabric) for multifunctional use
  • Variable application range via adjustable start and end positions
  • Optional: vacuum plate for perfectly flat substrate fixation
  • Optional: insulation plate for use with heated vacuum plates or heating plates

Scope of Delivery & Options

General Information

Manual film drawdowns can lead to irregularities due to varying pressure or inconsistent drawdown speeds.
The ZAA 2300, on the other hand, ensures precise and repeatable application—providing a reliable basis for valid comparative measurements and quality testing.

Key Features

  • Reversible glass plate for dual operation:
    one side with rubber-coated fabric for spiral applicators and profiled wire bars,
    the other side as a glass surface for additional applications.
  • Optional: vacuum plate to hold substrates in place—the suction effect keeps the substrate perfectly flat.

Scope of Delivery & Options

Standard Delivery

  • Automatic film applicator
  • Reversible double-sided glass plate (glass / rubber-coated fabric)
  • Spirit level
  • Manufacturer’s certificate
  • Operating manual

Options

  • 43010923 Precision vacuum plate with 1.0 mm holes
  • 43010906 Vacuum pump (230V) with hose
  • Applicators with a maximum overall width of 300 mm

Options for heated application (usable only with insulation plate)

  • 43010962 Conversion kit “Heated Application” for ZAA 2300 (insulation plate for heated vacuum plates or heating plates)
  • 43000224 Heating plate, heatable up to 150°C
  • 43000225 Heating plate controller (230V) with temperature controller (for 43000218 / 43000221 / 43000224)
  • 43000218 Precision vacuum plate, 0.5 mm holes, heatable up to 150°C
  • 43000221 Precision vacuum plate, 1.0 mm holes, heatable up to 150°C

Operation

  1. Select the applicator(s).
  2. Choose the appropriate base (glass surface, rubber-coated fabric for spiral applicators/profiled wire bars, or vacuum plate).
  3. Mount the spiral applicator or profiled wire bar and secure it with the weight.
  4. Position other applicators in front of the weight support.
  5. Set the desired application length.
  6. Secure the substrate (e.g., a test chart) in the clamping device at the start stop.
  7. Set the desired drawdown speed.
  8. Pour the product to be tested in front of the applicator in the drawdown direction.
  9. Start the application process.
  10. After application, remove the weight, applicator, and substrate.

Technical Data

  • Housing material: red anodized aluminum
  • Glass plate material: glass
  • Fabric material: rubber-coated cotton
  • Dimensions (L × W × H): unit: 565 × 382 × 190 mm; glass plate: 553 × 300 × 15 mm
  • Weight: complete: 20 kg; glass plate: 6.4 kg; heated version: +2.8 kg
  • Application length: 1 – 400 mm
  • Application width: 1 – 300 mm
  • Power supply: 100 – 240 V, 50 – 60 Hz
  • Standards: ASTM D 823
  • Warranty: 2 years

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